TS03       tape drive
TMB11   controller

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INTRODUCTION
TS03 tape drive front

The TMB11/TS03 DECmagtape System is a magnetic tape storage system that interfaces with the PDP-11 UNIBUS systems. The TMB11/TS03 reads and writes data in 9-channel, 800 bpi, industry-compatible NRZI format.
The DECmagtape System consists of the TMB11 Controller and the TS03-M Master Tape Transport. The master tape transport is in fact a slave tape transport with an M8920 Adapter module. A second slave transport (TS03-S) can be added that connects to the module in the master tape transport.
The TMB11 Controller interfaces the DECmagtape System tot the PDP-11 UNIBUS. The Controller controls the data transfers, issues control commands to the TS03 master, and monitors system operation. Each TMB11 Controller can control two TS03 transports, a master and a slave.
The M8920 processes commands from the Controller and issues motion and read/write commands to the master and the slave transports. The M8920 also monitors status lines from the master and the slave transports. Any status changes at the selected transport are reported immediately to the Controller.
The tape transport is a single, rack-mounted drawer with the M8920 Adapter module mounter underneath the master transport.
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AVAILABLE DOCUMENTION

  • TMB11 Field Maintenance Print Set     (MP00078)
  • TS03-M Engineering Drawings     (Rev. A)
  • TS03-TU10-M interface schematics M8920
  • TS03-M Master drive unit
  • TS03-S Slave drive unit
  • TS03-M Master dribve unit     (ECO TS03-M-0001)
  • TMB11/TS03 DECmagtape system maintenance manual (TMB11-M system)     (EK-TMB11-MM-001)
  • TMB11/TS03 DECmagtape system user's manual (TMB11-M system)     (EK-TMB11-OP-001)
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GENERAL TAPE TRANSPORT INFORMATION

The tape transport is available in 2 models, TS03-xA and TS03-xB. The "A" version is for 115VAC 60 Hz primary power, and the "B" version is for 230VAC 50Hz. The "x" denotes with the letter "M" the master transport, and the letter "S" the slave transport. The master transport requires for the M8920 additionally +5 Volt (3 A. max) and the AC LO signal.

TS03 decal
TS03   Specifications
Reel diameter7 inches (17.8 cm)
Tape length600 ft (182.9 m)
Storage capacity / reel5 million characters
Number of tracks9
Recording density / method800 bpi / NRZI
Data transfer speed10,000 char/sec
Tape motion
    read/write speed
    rewind speed
    start / stop distance
    start / stop time

12,5 inch/sec
75 inch/sec (rewind max time = 2 minutes)
0,19 inch (0.48 cm)
30 msec
Power requirements
    TMB11
    M8920
    TS03
    Input power

5 A. at +5 VDC
2 A. at +5 VDC
1 A. at 90...132 VAC or 0,5 A. at 180...264 VAC
240 W at 115 VAC, 120W at 230 VAC
Tape drive, sizeheight 10,5 inch (26.7 cm), 17 inch (43 cm) deep
Tape drive, weight37 lb (16.7 kg)

The magnetic head is a dual-gap, read after write type, 0,15 inch (0.4 cm) gap. Broken tape, BOT, and EOT detection are photoelectric. BOT and EOT detection require a reflective strip on the magnetic tape.
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MAGNETIC TAPE

Care of magnetic tape
Just as with diskettes, disks and other storage media there are some guide lines of use.

write-enable ring on reel Write protection
Before you mount the reel of tape onto the supply hub, determine if you must write data to the tape.
If write operations are to be performed, you must put a write-enable ring into the bottom recessed portion of the reel. When the write-enable ring is not installed you can not write data to the tape. The tape is "write protected".

Reflective tape markers
Every reel of magnetic tape must have a BOT and an EOT reflective marker, so that the transport can recognize starting and stopping areas. Tapes are always supplied with reflective markers installed. However, if the markers become detached for any reason or, if a tape leader is shortened because of tape damage, then the operator must install a marker at the position as shown in the figure below.

reflective tape markers

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OPERATION & TROUBLESHOOTING

TS03 operator panel The TS03 tape transport has a small control panel at the left side of the unit. At the bottom is the ON/OFF switch which applies AC power to the unit. From top to bottom you have the following indicators and buttons.

Mount a tape
mounting a tape reel To thread the tape, do the following steps.
  1. Raise the latch of the quick-release hub and place the reel of tape on the supply hub. If you want to write data to the tape, install a write-ring at the rear side of the tape reel.
  2. Hold the reel against the hub flange and press the hub latch down to secure the reel.
  3. Thread the tape along the path as shown in the figure.
  4. Holding the end of the tape with a finger, wrap a few turns of the tape counterclockwise around the take-up hub.
Load a tape
Pressing the LOAD button energizes the reel servos and initiates a load sequence. Tape advances to the load point marker and stops. If for some reason the load point marker is already past the sensor (as for example, in restoring power after a shutdown), tape will continue to move. Under these conditions, press LOAD and then REWIND and the tape will rewind to the load point. Once pressed, the LOAD switch is illuminated and is inactive until power has been turned off or the tape is removed from the unit.

Place the tape unit on-line
After the tape has been properly threaded and has been loaded and moved to the load point, press the ON LINE button and check that the ON LINE indicator is ON. The REWIND button is disabled when the tape unit is on-line. The on-line status enables the tape unit to be remotely selected and to perform all normal operations under remote control.

Rewind and unload a tape
The tape can be rewound to load point under remote control. However, you can do this operation also manually as follows.

  1. If the ON LINE indicator is illuminated, press the ON LINE button. Check that the ON LINE indicator goes OFF.
  2. Press the REWIND button. The tape will now rewind to the load point marker.
  3. After the tape has been positioned at the load point under remote or manual control, the tape can be unloaded by pressing the REWIND button again to rewind the tape past the load point to the physical beginning of the tape.
    Remark. You can not stop the rewind sequence until the tape has rewound either to the load point or until the tension is lost at the physical beginning of the tape.
Power shutdown
Press the POWER ON/OFF switch to OFF to remove AC power from the transport. You should not turn off the tape transport when a tape is loaded and is past the load point marker. The TS03 is designed to prevent physical damage to the tape in the event of power failure, and to minimize operator error that could destroy recorded data. In the event of power failure during tape operation, manually wind the tape forward several feet before restoring power. When power has been restored, press the LOAD button, then the REWIND button. This will rewind the tape to the load point.
In dual drive systems, when one drive is on-line and running, do not turn power off at the unused drive.
This may result in data errors on the drive that is running.

Cleaning the TS03 DECmagtape Drive

  1. Remove the tape from the transport and store it properly. TS03 Tape Head assy cleaning
  2. Remove the head cover by pulling the cover gently toward you.
  3. Pop the head shield by exerting a light-to-medium upward force
    on the left side of the shield.
    The shield opens up to approximately an angle of 45°.
    Do not force the shield past this point or serious damage may result.
  4. Using a lint-free cloth and cleaning fluid, clean the following parts.
    • Head and head shield.
    • Load point and End-Of-Tape sensor.
    • Missing Tape sensor.
    • Tape guides.
    • Tape Cleaner.
    • Capstan (not shown).
    • Tape roller guides (two, not shown).
      When cleaning the roller guides, be careful to keep the cleaning fluid
      on the tape-bearing surface of the guides to prevent degreasing their bearings.
    If any oxide deposits have built up on the head or the tape guides, scrub them away using a swab and cleaning fluid.
    Follow this scrubbing with an other pass with the lint-free wipe.
  5. Next, use a lint-free wipe and cleaning fluid to remove all dust and dirt from the inside of the plexiglass door.
  6. Finally, push down the head shield until the shield pops into position. Install the head cover.
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TMB11 UNIBUS INTERFACE

The TMB11 consists of a dedicated 4-slot backplane which contains the following modules. TMB11/TS03 maintenance manual

The TMB11 System Unit is installed in the CPU box or an expander box. UNIBUS input, UNIBUS output, and the tape transport cabling connect to the System Unit. UNIBUS input can be an M920 or M9202 (if the TMB11 System Unit is not the first system unit in the box), or a BC11A-x cable (if the TMB11 System Unit is the first system unit in the box). UNIBUS output can be an M920 or M9202 (if the TMB11 System Unit is not the last system unit in the box), or a BC11A-x cable (if the TMB11 System Unit is the last system unit in the box, but not the last system unit of the complete computer), or an M930 terminator (if the TMB11 System Unit is the last system unit of the complete computer).
Note that this M930 is not the M930 listed above. The TMB11 Controller needs its own terminator module!
The connection from the TMB11 System Unit to the master tape transport also uses a BC11A-x cable. The length of the BC11A cable is indicated by the "x" (in ft.).

TMB11 Controller installation
You can install the TMB11 4-slot backplane in the BA11K or the BA11F box. Put the System Unit next to the last system unit in the box, and install it with the 2 captive screws. On the backplane are power terminals that connect to the power harness 70-09559. I did not have it, and made some cables myself. The backplane needs connections to +5V (red wire), GND (black wire), and AC LO (yellow wire).
TMB11 backplane fast-on connectors Plug the wires on the fast-on connection points. Next, install the M8920 power harness (part number 70-13008). Connect the three fast-on connectors, the red wire goes to +5V, the black wire to GND, and the yellow wire to AC LO. I made the three wire cable myself, do not use thin wires for the +5V and GND to prevent voltage drop. See the figure for the location of the fast-on connectors on the TMB11 backplane. Install the BC11A cable that goes to the TS03 (master) tape transport in the backplane slot 4, position E-F.

module placement in TMB11 backplane

The UNIBUS OUT connects either to the next system unit in the box through an M920 / M9202, or to the first system unit in another box through a BC11A cable, or terminates the UNIBUS with an M930 / M9302 terminator module.
Another BC11A cable of suitable length goes into slot 4, position E-F, and connects to the M8920 Adapter module in the TS03 master transport. BC11 cables connectors will plug into the backplane eiter way but will not fully seat if incorrectly installed. Make sure that the connectors are fully seated and that the notches on the connector edges are up against the system unit slots.

TMB11 Controller configuration
Before you install the modules as shown in the figure, check the following.

  1. Check the jumpers on the M7821 module for a bus interrupt address of 224.
  2. Check the priority jumper on the M7912 module for the correct interrupt priority level (usually BR5).
  3. Check the jumpers on the M105 module for the correct address range of the TMB11 registers (772520 to 772536).

TS03 installation
After you installed the TS03 in the rack, pull the unit out of the rack on its slides.
To connect the cables to the TS03 do the following actions.

  1. Remove the M8920 front cover.
  2. Support the plate with the M8920 with one hand and loosen the 2 screws that hold the M8920 module.
    Let the module hang down.
  3. Put 2 H870 edge connectors on the "C" and "D" connector of the M8920 module.
    Plug the BC11A cable from the TMB11 controller in the H870 edge connector.
  4. Install the 70-10570 cables between the M8920 and the tape transport unit(s).

    M8920
    connector
    TS03 master
    connector
    TS03 slave
    connector
    J1J2-
    J3J3-
    J5J1-
    J2-J2
    J4-J3
    J6-J1
     
    • Click the picture for a larger image.
    cable connection overview

  5. Remove one screw from each of the 3 cable strain reliefs and looen the other screw.
    Put the BC11A cables up against the chassis. Leave enough slack so that the cables are not strained when the M8920 module is swung down.
  6. Put the strain reliefs back in place and tighten all screws.
  7. Lead the M8920 power harness over the hinged edge of the M8920 module.
  8. Connect the harness to the fast-on connectors on the M8920 as follows:
    • red wire       --»   +5 V.
    • yellow wire  --»   AC LO
    • black wire   --»   GND
  9. Neatly dress all cables. Leave service loops so that the TS03 transport can be extended from the rack and the M8920 module can be swung down.
  10. Swing the M8920 moduel up and lock the module with the 2 screws.
  11. Install the M8920 front cover. Push the TS03 transport into the rack.
  12. Connect the AC power cord to the TS03 transport and to the 861 Power Controller.
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CONTROLLER DIAGNOSTICS

The TMB11/TS03 subsystem has the following diagnostics:

«-»     ZTSE(x)    TS03 / TMB11 drive function timer
«-»     ZTSF(x)    TS03 / TMB11 supplemental instruction test
«-»     ZTMA(x)    TS03 instruction test
«-»     ZTMH(x)     TS03 multidrive data reliability exercise

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TS03 BOOTSTRAP DATA

The PROM 23-758A9 installed on the M9312 Bootstrap/terminator module offers a bootstrap for the TS03 and TU10 tape (MT) peripherals.
The following bootstrap code is not (yet) tested. The bootstrap executions does not start at octal 1000 as usual, but at address 10000 octal to allow for large boot blocks. If the bootstrap code loops at location 10034 ("BR ." instruction) an error reading the tape occurred. The last instruction ('000000') is a halt. Substitute the '000000' with '005007' to auto start the code that is read from the tape ...

  x0x2 x4x6
010000012700172520005310012740
010010060011105710100376005710
010020100767012710060003105710
010030100376005710100777000000
How to load a bootstrap program and start the execution.
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